product image
product image
product image
product image

SC0144

Mantetsu Koa Issin gunto in classy combat mount.

ABOUT THIS SWORD:

I have great admiration for Mantetsu blades for its cutting ability and have in my collection, a few.

This is one nice example as it belonged to a commanding officer and not involved in field operation. The suede combat cover was customized to protect the sword and add a touch of class to its owner.

KOA ISSIN MANTETSU with blade signed "Koa Isshin Mantetsu saku kore ", dated "Showa Kanoto mi Haru (Spring, 1941) serial number stamped on mine of the tang, shinogi-zukuri shape.

The blade which is in mint condition and razor sharp, measures 27" tip to the guard, 26+1/16" cutting edge , 1+3/16" width, 7mm thickness at the notch.

Mantetsu blade though not made by traditional method, is regarded as the best of all Japanese swords in term of cutting ability and hardness with the exception of a few best Koto swords. The rating is RC 72 compared to most swords which has a rating of around 60-65.

Whilst most swords become brittle like glass and break easily in extreme cold climate like minus -40c,

Mantetsu blades are known to withstand the coldest weather.




According to the Nihon To Daihyakka Jieten by Dr. Fukunaga, Mantetsu steel was developed by the Minami Manshu Tetsudo Kabushiki-gaisha (the Mantetsu Company otherwise called the South Manchuria Railway Company) at the Dairen Manchurian Railroad Factory in September 1937 specifically for sword production.

Mantetsu was more than simply a railway company. By 1930 it was the largest corporation in Japan and, in the 1920s, accounted for about a quarter of the Japanese government's tax revenues. Mantetsu had built coal mines at Fushun and Yantai, harbor facilities at Andong, Yingkou and Dalian, hotels and warehouses at each station, and public utilities. Mantetsu also conducted agricultural research into development of soybean farming. In addition it had seventy-two subsidiaries such as Showa Steel Works, Dalian Ceramics, Dalian Oil & Fat, South Manchurian Glass, as well as flour mills, sugar mills, electrical power plants, shale oil plants and chemical plants. On top of that, it had a government-like role in Manchuoko, partly due to its connections to the military and the Japanese leadership. Consequently it was also concerned with state-of-the-art urban planning in Manchuoko, with modern sewer systems, public parks, and creative modern architecture far in advance of what could be found in Japan itself. Dalian, for example, was a model city.

Mantetsu thoroughly analysed the Japanese sword with a view to improving it, including reducing its susceptibility to cold fracture in extreme climactic conditions found in Manchuoko. Contrary to some sources, the steel was not made from Manchurian railway tracks, but was derived from extremely pure iron made from Manchurian iron ore by an electrical method. The steel made from this iron was highly esteemed by WW2 swordsmiths.

Having developed the steel, the Mantetsu company went on to devise an improved method of making swords. The problem with traditional methods, they found, was that the core steel was often not centrally placed and the overall construction was not consistent. To overcome this a process called moro-zutsumi was devised, whereby a rod of low carbon steel was inserted into a pipe of high carbon steel and the two forge-welded together. This method has since been rediscovered by American smiths who call it, not surprisingly, pipe welding. The welded block was then forged into a sword and hardened in water using the traditional method of yaki-ire.

For the technically minded, the skin steel (kawagane) is Carbon: 0.57%, Manganese: 0.05%, Silicon: 0.17%, Phosphorus: 0.018%, Sulphur: 0.003% The core steel (shingane) is Carbon: 0.23%, Manganese: 0.15%m Silicon: 0.21%, Phosphorus: 0.020%, Sulphur: 0.008%. The cutting edge has a hardness of Rc 72, whilst the back has hardness of Rc50. It would seem, to judge from a comparison of the hardness data, that the Koa Isshin was deliberately based on the swords of the 2nd generation Muramasa.

Mantetsu subjected their prototype sword to an appraised cutting test. The company did not tell the appraiser what the sword was. The appraiser identified it on the basis of its cutting ability as a Koto sword forged by Tadayoshi of Hizen; he considered that only a Tadayoshi sword could cut like that. Encouraged by this, Mantetsu established a sword factory and began production of swords in November 1937. Two swordsmiths, Takeshima Hisakatsu and Wakabayashi Shigetsugu, were invited to the Mantetsu facility to teach sword making to the workers. Shigetsugu returned to Japan before the end of the war and became Rikugun Jumyo Tosho.

Initially the swords were signed "Mantetsu Kitau Tsukuru Kore". The name "Koa Issin to" was coined in March 1939 by Yosuke Matsuoka, the outgoing president of Mantetsu. After that, the factory manufactured 400 Koa-Isshin swords a month. In 1944 the Imperial Army sponsored a Shinsaku-to Exhibition (newly made sword exhibition) on the grounds of the Yasukuni Jinja. One of the many sections was for "Koa Isshin" blades made by different smiths as a patriotic gesture.

Koa Isshin swords are not traditionally made swords, and are therefore not ‘art swords’. They are, however, superbly made. The construction is far more consistent than many traditionally forged Japanese blades whilst the cutting edge has a hardness of Rc 72. The hardness of the cutting edge is far in excess of all western blades and many Japanese swords; it is on a par with the hardness of an old-fashioned straight razor.

To put it another way, a Koa Isshin would, in the right hands, make mincemeat of chain mail and probably seriously damage modern plate armour. It might have some difficulty with medieval tempered plate, but that isn't guaranteed. Despite not being traditionally made, Koa Isshin swords are not inferior at all, but a superb, high quality, cutting instrument that exceeds all but the very best Koto nihonto for effectiveness. They are in short amongst the best blades that Japan has produced. Koa Isshin swords are therefore highly valued by martial artists and much sought after.

ABOUT THIS SWORD:

KOA ISSIN MANTETSU with blade signed "Koa Isshin Mantetsu saku kore", dated "Showa Kanoto mi Haru (Spring, 1941) stamp and serial number stamped on mine of the tang, shinogi-zukuri shape.

The blade which is razor sharp, measures 27" tip to the guard, 26+1/16" cutting edge , 1+3/16" width, 7mm thickness at the notch.

Mantetsu blade though not made by traditional method, is regarded as the best of all Japanese swords in term of cutting ability and hardness with the exception of a few best Koto swords. The rating is RC 72 compared to most swords which has a rating of around 60-65.

Whilst most swords become brittle like glass and break easily in extreme cold climate like minus -40c,

Mantetsu blades are known to withstand the coldest weather.


THE WHOLE ASPECT OF KOA-ISSHIN SWORD
South Manchuria Railway Co,Ltd. Dalian Railway Factory Sword Works published the explanatory of the swords "Koa Issin" on July 25, 1939.

South Manchuria Railway Co,Ltd. says an abbreviated name as "Mantetsu".

The character of "Koa Issin" of the cover of this explanatory was written by Yosuke Matsuoka (next Foreign Minister) who was Mantetsu's President. The actual condition of the sword which Mantetsu manufactured became clear with this book. Usually, the actual condition of this blade currently called the "Mantetsu sword" will surely sweep away the common saying of a world.

Simultaneously with it, this book has asked us the subject "what a Japanese sword is".

I describe the main point of this explanatory below.

I want the concept of the Mantetsu sword which the former mistook to be corrected.

Mantetsu (head office: Dalian) is not a mere railway company. Japan won the Russo-Japanese War. Therefore, Japan yielded and received the railway rights and interests of Manchuria in the victory from Czarist Russia. Mantetsu is the national policy concern founded in 1906. Mantetsu developed various enterprises, such as ore industry, a coal mine shaft, iron manufacture, education, agriculture, city construction, medical treatment, and public works. Behind, Manchuria Heavy Industry Development Co,Ltd.(Mangyo = national policy concern) was founded, and many of Mantetsu's enterprises were transferred to Mangyo. Mantetsu was reduced to three sections, such as a railway, the Fushun coal mine shaft, and investigation. However, it was the mega industry which Mantetsu had the capital of the half scale of a national budget of Japan, the total extension of a railway had 10,000km, and the number of employees had 400,000 people (golden age), and reigned over Manchuria. Mantetsu's essence will not be able to be understood if the contents of this company are judged by a company name. If Mantetsu work "Koa Issin" is read, it is clear that the Koa-Issin swords are not a sword made with the easy way of thinking only for compensating the non-productivity of a Japanese sword. Mantetsu concentrated technical power and analyzed thoroughly the Japanese sword which depends on handmade from ancient times. And they have held the strong point and the fault of steel materials and a sword making.

They succeeded in the creation of a Japanese sword excellent in scientific power.

Introduction of the main point of the "Kao-Issin sword"

The origin of the "Kao-Issin sword"

Japan had imported malleable iron from Sweden or other countries. Mantetsu was burdened with the mission which supports itself in this malleable iron. Dr. Kazuharu Kusaka of Mantetsu Central Experiment Station studied manufacture of malleable iron, and he succeeded in this development. He returned this at a comparatively low temperature by having used the rich iron ore from Manchuria as materials, and made good sponge iron. It succeeded in he using this sponge iron as materials further, and obtaining very excellent steel materials by a peculiar electric steelmaking method.

Then, Mantetsu made one Japanese sword as an experiment in Dalian Railway Factory using these steel materials.

This sword was splendid like the Koto. The specialist appraised this sword as Tadayoshi of Hizen accidentally. Depending on this result, Mantetsu greatly acquired confidence. Then, Dalian Railway Factory planned Gunto manufacture for the first time in September, 1937. President Matsuoka who got to know this paid his attention to the loftiness of the mystical soul which a Japanese sword has more from ancient times. He judged that a Japanese sword symbolized the undaunted Japanese spirit. He thought that it restricted to this Japanese sword above all, in order to have given 150,000 employees the true Mantetsu soul.

As another background, the Japanese sword was very lacking for the China incident. The Gunto was further lacking although the manufacturer of a Japanese sword did his best in manufacture of a Japanese sword with might and main with expansion of Gunto demand. The excellent Gunto was still more lacking. In such a situation, Mantetsu received the request so that its best may be done in manufacture of a Japanese sword in cooperation with a military from the Kanto gun(army) in December, 1937.

President Matsuoka judged such a situation synthetically and he ordered manufacture of a Japanese sword passionately.

Naming of the "Koa-Issin sword"

Those days, Japan had hung up five tribes' (Japan, Korea, Manchuria, China, and Mongolian) harmony over the slogan.

President Matsuoka put that wish and he named this sword the "Koa-Issin to" on March 23, 1939.

With "Koa Issin", it means that the race of Asia will unify the heart and will revive both Asia.

The dream which Japan pictured to itself was entrusted to this sword.

At this time, Mantetsu's Sword Factory was manufacturing 400 monthly outputs. These swords were supplied to the Italy envoy, an Army Chief of Staff, the Tianjin military, the Shanghai army and navy, and the Lushun Kaiko‚ sha. The order of a sword poured in from every direction, and Mantetsu was busy with production.

Writer impressions: That Mantetsu challenged malleable iron manufacture is not the narrow purpose of making a Mantetsu sword and a railway product. Japan without resources asked Manchuria for the way of self-support. Execution of the national policy was left to Mantetsu. It is clear also from the mission with which Mantetsu was burdened that Mantetsu is not a mere railway company. Development of malleable iron was the part. Those days, many elite engineers had gathered to the Mantetsu and coal industry which are important star industry. It seems that the engineer was naturally conscious of the "Sweden steel" and the "Tamahagane" which were said for purity to be high. Sweden steel was used for the saber blade or the Murata sword in the Tokyo Artillery Arsenal, and the Tamahagane was used for the Japanese sword. Probably, it will be natural to have thought of the Japanese sword to the verification from Manchuria "malleable iron" which engineers developed themselves. At this time, they are considered that there was nothing in mind, such as mass production of a Japanese sword. The trial production of a Japanese sword guesses that verification of "malleable iron" was the purpose. However, the Japanese sword made as an experiment was a splendid sword like a "Ko-to.
In the trial cut(Tameshi-giri), this sword cut well and was strong to break and bend. There is no concrete publication of the sword making of this Japanese sword made as an experiment. President Matsuoka got to know the fact, the demand from the Kanto Gun(army) also overlapped, and, probably, the truth opted for production of a Gunto.

The founder of a Mantetsu sword was Mr. Kodo Suzuki the first head of the Mantetsu Sword Factory.

He devised the new sword making called a "new Japanese sword".

The structure and the forging method of a blade

A Mantetsu sword uses the "Kusaka malleable iron" which Dr. Kusaka developed. The feature of Mr. Kodo Suzuki's sword making is having devised the carbon steel pipe containing the suitable carbon for skin steel. The sword inserted the core steel of low carbon into this carbon steel pipe, and was made from the machine forge welding. A blade is a perfect laminate constraction. Mantetsu called this sword making the "Moro-zutsumi" Type forging method peculiar to a railway factory.

The greatest feature of the "Moro-zutsumi" Type is that the core steel is regularly contained in the inside of a blade.

As for the blade of a laminate construction, in a Japanese sword from ancient times, it is rare that the core steel is regularly contained. If a handmade blade from ancient times is cut and the section is seen, the core steel is irregularly contained as shown in the following figures.

As for the blade of a handmade laminate construction

from ancient times, a core steel becomes very irregular.

Writer notes: Not all Japanese swords are laminate-construction structures. It is the structure with a possibility that a blade may break with adoption of a hard Tamahagane devised mainly after the Shin-to. The Moro-zutsumi sword making of a Mantetsu blade
can arrange a core steel ideally.

Like the upper photograph, five places of the blade of a Koa-Issin sword were cut. It is clear that any portion's core steel is regularly contained in the central part in the form of an ideal. In addition, it can be checked how the skin steel and the core steel have joined completely with the microphotograph of a blade section. (A microscope enlargement is omitted)

Writer impressions :If the organization microphotograph of arrangement junction of a core steel and a skin steel is seen, it can check that the junction part has united splendidly. It has been said until now that it is possible since the repetition forge welding of a double fold is "Japanese steel", and "Western steel" cannot carry out a forge welding easily. The forge welding from Manchuria "Western steel" extracted from the steel stone was splendidly possible.

As long as this fact is seen, the common saying of a sword community does not have any basis.

Next, for research, 2-3 blades of a Japanese sword from ancient times were cut, and a picture of the organization of the arrangement junction to a core steel and a skin steel was taken in the photograph.

Writer impressions: Therefore, a handmade Japanese sword from ancient times was made by experience and intuition of a swordsmith Originally, the laminate constraction was a simple sword making. In spite of it, it was the consistent sword making that an extraordinary swordsmith imposed serious time and effort, and could be realized barely. It seems that it is mixed when welded a core and the skin steel together. Therefore, 80-90% of the blade of a laminate constraction had imperfect distribution of steel. On such the actual condition, reservation of arms performance is difficult.

These photographs prove the fall with the actually made sword to the intention of a swordsmith.

The Mantetsu sword has realized the laminate constraction of an ideal to a handmade Japanese sword.

Raw material

Mantetsu investigated 12 ingredients, such as iron ore of Manchuria (six places) and North China (two places), and Japanese eight places) iron sand.

The ratio of malleable iron (only the place of production exceeding 60% is extracted from the text) and titanium content .

Manchuria Mukden Gyushindai (72.00%, titanium oxide = nothing), Mukden Kyuchourei (69.06%, titanium oxide = nothing).

North China Shandong Kinryokan (61.51%, Titanium oxide = nothing).

Japan Shimane Uemura (61.85%, titanium oxide = 4.42%), Hiroshima Koyakkamura (60.42%, titanium oxide = 5.79%).

Writer impressions: The rate of malleable iron of the iron ore from Manchuria has two overwhelmingly high places. Although there were three places of production where a malleable iron ratio is bad, there was all no titanium content except for one very small quantity. There is very much each titanium content of the iron sand of Japanese every place. A malleable iron ratio has low Aomori (45.09%) and Iwate (51.78%).

As long as this ingredient table is seen, the Tamahaganes made from iron sand are not good steel materials. Rather, the Manchuria iron ore excels Japanese iron sand in the rate of malleable iron, and titanium content very much.

Hardening

In order that the tempering method from ancient times might make heating temperature an average, the swordsmith suffered troubles very much. The hardening of a Koa-Issin sword used the peculiar heating furnace. Heating temperature was very average and the temperature of the fixed purpose was obtained with the calorimeter.

It was indispensable to the stability of the quality of a sword that it could always temper at a stable temperature.

The hardness of an edge is the most important element that influences the sharpness(Kireaji) of a Japanese sword.

Hardening temperature influences the hardness of an edge directly. A hard edge carries out an edge gap(Hagire) and a nicked edge(Hakobore). If a temper is insufficient, it will bend at a sword. This balance is the most difficult. Then, hardness determined as reference the hardness of the Japanese sword which depends on research of Dr. Tawara of Tokyo Imperial University.

Hardness

Please refer to the next hardness table.




The Mei of a sword The surface of an edge.
The reverse side of an edge

Maximum Minimum Average Maximum Minimum Average Average
Muramasa(Second) 72 50 57 70 50 57 57
Hiromitsu(Truth) 75 60 66 77 59 58 67
Suishinshi Masahide(Truth) 74 52 68 81 60 68 68
Kanesada(Truth) 71 50 63 68 45 61 62
Namihira(Truth) 70 45 61 66 50 60 60
Koa Issin 72 50 57 71 50 57 57


Writer impressions: The hardness table of the typical Japanese sword which D.Eng.Tawara of Tokyo Imperial University packed is hung up, and the hardness of a Koa-Issin sword is measured. It seems that it was based on "Muramasa of the second generation" since the Kao Issin sword was completely in agreement with many data of "Muramasa".

This hardness shows that a Koa-Issin sword is a pliant blade like a Ko-to. The quality of a sword is determined in the instant of a hardening. Conventionally, it depended for the hardening of a sword on a long experience and the intuition of a swordsmith.

The swordsmith thought the law of Providence uncontrollable by its ability at the time of a hardening. The hardening was surely performed with the prayer of a swordsmith. Mantetsu conquered this difficult hardening by the power of modernistic science. They realized satisfactory blade hardness to the heating furnace which controls temperature freely. This was the epoch-making change of a Japanese sword manufacture process same with the idea of a carbon steel pipe skin steel.

The figure and size of a blade were determined by instruction of a military. The Koa-Issin sword did not break, did not bend, but it cut well, and, moreover, was aimed at cheap abundant production.

If the chemical component of a Koa-Issin sword and the chemical component of the various Japanese swords by Dr. Tawara's research are shown, it will be as in the next table.

(The chemical component table of 29 kinds of typical Japanese swords was omitted)

The chemical component of a Koa-Issin sword

Skin steel Carbon: 0.57 Manganese: 0.05 Silicon: 0.17 Phosphorus: 0.018 Sulfur: 0.003 .

Core steel Carbon: 0.23 Manganese: 0.15 Silicon: 0.21 Phosphorus: 0.020 Sulfur: 0.008 .

In this chemical component, a sulphuric content is 0.004% or less so that clearly. The Koa-Issin sword shows the same ingredient as the Japanese sword in the chemical component table of Dr. Tawara research. This was successful by progress of modern science. Unless excellent original steel is used a long time ago, in order to reduce the amount of carbon, and sulfur content this much, the swordsmith suffered troubles very much. Therefore, the swordsmith had to carry out the forge of the steel no less than 10 times and no less than 15 times.

It will be not containing titanium if the Koa-Issin sword feature is shown further. From ancient times, the iron sand of a Japanese inland contained a lot of titanium. This had the bad influence on sword material very much. The old swordsmith repeated serious efforts, in order to remove this. In happiness and the ore from Manchuria, this titanium does not contain at all. That is, the biggest features of a Kōa-Issin sword are not containing this titanium and 0.004% or less in sulfur.

Writer notes: As compared with the Japanese sword ingredient table of D.Eng.Tawara printing, the ingredient has much content of manganese a little, and also the ingredient of a Koa-Issin sword is entered in the numerical value of the prominent Japanese sword of 29 examples. (Muramasa,Hiromitsu,Kanefusa,Sukesada,Rokai,Yasumitsu,Kanenobu........etc.)

An examination and a result

1. Trial cut: The green bamboo with a diameter of 1.5cm was put in into volume straw with a diameter of 21.2cm, and it was cut perpendicularly and aslant. It was cut splendidly. The edge showed no nick.

2. Living thing cut: The head of a pig with a weight of 97.5kg and a length around a head of 85cm was cut splendidly. The edge showed no nick or any damage.

3. Mineuchi examination: The upper part of a stick with a width of 18cm and a length of 30.3cm was made into the cone, and grain was made into lengthwise. Mine of a sword was continuously struck 2 or 3 times to the head of this stick. Although 3mm curvature occurred in the blade, it has no nick on its cutting edge.

4. Griddle cut: The soft steel board with the thickness of 0.15cm, a width of 3cm, and a length of 180cm was cut to four sheets in piles. The cutting edge was not damaged with any nick.

5. Standing tree cut of withered bamboo and acacia. The bamboo with a diameter of 6cm which withered, and an acacia with a diameter of 6cm are cut. The edge was not damaged.

6. Low temperature test: One room of a Railway Research Institute Dalian Part Place was borrowed, and indoor temperature was set as 40 below the freezing point degrees C. The blade was left in this room 1 night. This blade is taken out on the next day, and it examines by striking the side of a blade against an iron constant board soon.

The edge gap and the nicked edge did not carry out.

Writer notes: Description of blade performance which has withstood cold appears only here. The Japanese sword from ancient times became weak like glass in the cold district. The Kwantung Army which has jurisdiction Manchuria is considered to have required the performance which withstands with chill of the Mantetsu sword naturally. The blade performance which withstands with this chill is the big feature of a Koa-Issin sword. However, it is guessed that this was described briefly because of military secrecy.

7. Examination which cuts paper: The magazine king (620 pages per volume) was piled up with two volumes together and the sword cut through it comfortably and the blade was perfectly alright with no damage.


Writer synthesis view :
A handmade Japanese sword has the remarkably bad efficiency of a sword making. Most labors of a swordsmith are spent on making material (Tamahagane) for a sword. The traditional forging is the work of making steel materials. Mantetsu prepared the oxygen of a proper quantity chemically beforehand to the developed malleable iron, and remove the process which forges steel materials. Moreover, in order to realize an ideal laminate construction, the method of inserting and carrying out the forge welding of the soft iron into a carbon steel pipe skin steel was devised. Mantetsu realized very simply blade structure where an extraordinary swordsmith might be successful barely. Mantetsu had caught the essence of a Japanese sword correctly. Therefore, Mantetsu was able to carve the purpose and manufacture means of a sword clearly.

They did the maximum use of the power of modern science at this manufacture means. If the hardness table of a blade is seen, the hardness of a Kōa-Issin sword understands the same thing as a Ko-tō. Mr. Kanji Naruse who fixed the Gunto in the China battle line has said, "A Mantetsu sword is pliant like a Ko-to". It was proved from this data that his words were right.
By scientific power, the hardness of a Shin-to™ or a Shin-Shin-to was also reproducible. However, they dared have chosen the hardness of a Ko-to. Mantetsu knew that the Ko-to was most excellent as a Japanese sword. And they mass-produced the blade of the performance which exceeds an ordinary Japanese sword in the stable quality.

Here was the essence of a "Koa-Issin sword". The Koa-Issin sword is equipped also with the Masame-jihada(grain) and the Hamon of the blade. The Koa-Issin sword was the grand trial which Mantetsu risked prestige and tackled in order to cultivate the world of a new Japanese sword.

This explanatory is the data which Mantetsu distributed to the persons concerned. Therefore, description of the concrete manufacturing process of a Koa-Issin sword and a production facility is not indicated from a trade secret. It can be said that this is unavoidable. However, it can be understood about what kind of sword the Koa-Issin sword was.

The sword which Mantetsu made is classifiable into the following three sorts.

 The blade before being named "Koa Issin". This blade has only Mantetsu's trademark stamp in a Tang.

Koa-Issin" Mei named the Koa-Issin sword .

A blade with the stamp of the "Nan" of a Nanman Arsenal, and the stamp of "Ren" of a Nanman Arsenal Dalian factory

The difference in these three sorts of blades is not known







Price : NOT FOR SALE

 

Back to Collection